- Small scale bead mill ensures that an accurate simulation of the particle size reduction process can be demonstrated
- Stirring and agitation represents the blending facilities and vessels – plant activity can be similarly modelled in the laboratory
- A dedicated technical expert oversees the trials, offering expertise for process improvement where required
- Accelerated storage stability tests give an accurate representation of how product will hold up over time
- A continual partnership with our customers is established throughout – we work with you
- High focus on analytics at this stage – viscosity and particle size distribution studies allow us to identify whether manufacture is viable
- Bead milling is up-scaled to the plant for a trial run – identifies any problems with a higher volume of product
- Liquid blending can take place in the plant vessels, allowing the variables to be narrowed down
- The same technical expert oversees the transition from the lab to plant, identifying causes for errors and optimising the process
- Gives a greater volume of product for field trials and more accurate analytical results can be identified
- The partnership with our customer continues to grow and include a wider range of knowledgeable contacts at Safapac
- Gives a more realistic indication and representation of pricing for the customer before the full scale production
- Bead milling takes place on an industrial scale in a continuous batch process – an output of 24,000L/day is achievable
- Multiple automated packing lines can pack the finished product at high speed to requirement – from 100ml to IBC pack capabilities
- Our technical expert continues to supervise the large scale production, ensuring smooth running of the process
- Analytics continue to be monitored, confirming that each batch meets the customers’ specification
- Partnership relationship remains to full scale production and beyond – reports and updates are delivered to customers in real-time via our ERP system
- Our in-house Dangerous Goods Safety Advisor (DGSA) ensures the efficient and correct handling / transport of hazardous goods
